CDR GalvanLab® for Industrial Galvanics.
Strict adherence to tolerances arises from precise chemical analysis of the bath
Chemical rigor behind functional reliability
In technical treatments such as zinc plating, chemical nickel plating or thick chrome plating, the metal deposit must meet strict functional specifications. In this area, dimensional accuracy, strength and perfect adhesion are the only priorities.
The real hidden cost to companies is nonconformity detected too late: discovering a process anomaly only after the batch has been fully produced, during slow destructive salt spray tests or, worse, as a result of a customer complaint. Out-of-tolerance thicknesses or structural brittleness frequently result from discontinuous monitoring of key bath components, such as base metal concentration, pollutants, technical additives, or pH.
Directly on-site analytical testing
Adopting CDR GalvanLab® turns process control into a continuous operational advantage by introducing real-time data certainty. Analyzing critical parameters in minutes, directly online, provides objective information to correct chemical drifts before they compromise design tolerances.
By reducing external sampling and providing control traceability, the system ensures that each protective layer strictly adheres to mechanical specifications, zeroing in on disruptions to manufacturing partners operating in Just-in-Time logic.
Galvanic Baths
Nickel Plating
Zinc Plating
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FAQ/Frequently Asked Questions About CDR GalvanLab®
A: The system’s reliability is confirmed by studies conducted by universities and specialized institutes. CDR GalvanLab® utilizes the same analytical technology developed and refined by CDR laboratories over more than 20 years of experience. The accuracy and reliability of our analytical methods are widely recognized, so much so that our procedures are used by prestigious multinational corporations for their internal quality control.
A: All CDR analytical procedures are strictly aligned with international reference methods in the field. The data demonstrate an excellent correlation between the results obtained with our system and those obtained using traditional techniques, whether they be classical titrations or advanced instrumental methods such as atomic absorption.
A: Upon startup, the instrument automatically performs a readout cell check and halts the analysis if an error occurs. In addition, CDR provides samples with predefined results—known as Control Solutions—that allow you to regularly verify both the instrument’s performance and the operator’s accuracy. Integration with SAP further supports system status monitoring.
A: No, CDR GalvanLab® does not require periodic maintenance or cleaning.
This is made possible by optical technology based on LED emitters, which do not require calibration or replacement, unlike traditional tungsten lamps or other more delicate photometric systems. The system does not drift over time and does not require corrective action.
Its compact design and the absence of delicate moving parts make the instrument rugged and ideal for direct use on the production floor, even in the challenging industrial environments typical of surface treatment and electroplating lines. The system is designed to withstand intensive work cycles, ensuring operational continuity without ever having to interrupt operations for scheduled maintenance.
A: Because CDR GalvanLab® analyzers are pre-calibrated at the factory along with their reagents, with calibration data built into the instrument and each batch of reagents aligned with previous batches. An automatic check at startup verifies performance, eliminating the need for periodic calibration by the user; however, if necessary, fine-tuning can still be performed to align with alternative methods or existing data sets. For a more detailed explanation of how calibration is designed and managed, click here to read the full article.
A: No qualified technicians are needed: the system is intuitive and accessible to anyone.
A: CDR GalvanLab® uses minimal amounts of reagents, significantly reducing risks to the operator compared to traditional methods. Furthermore, the use of microanalysis contributes to sustainability by reducing reagent consumption, waste generation, and emissions, while ensuring safe and efficient quality control in electroplating processes.
A: The cost per analysis is very competitive thanks to the shift to a micro-volume analytical approach. Compared to traditional methods, CDR procedures use minimal volumes of reagents and samples: this ensures a drastic reduction in the costs of purchasing and disposing of chemical solvents, proving particularly advantageous and sustainable for the analysis of precious metal baths.
This reduction in consumable costs is complemented by the instrument’s operational advantages: faster turnaround times and no maintenance or calibration costs whatsoever, thanks to the long-term reliability of LED optical technology.
