Bath chemical control to support circuit reliability
Bath chemical control to support circuit reliability
Minimum tolerances and deposit purity
In the precision electronics industry, from PCB manufacturing to connectivity systems, electroplating processes operate on micrometer scales and with extremely small tolerance margins. The chemical stability of the bath and the purity of the deposit directly affect conductivity, solderability, and reliability of the component over time.
Cross-contamination, imbalances in additive concentration, or variations in precious metals, such as gold, silver, or palladium, can generate defects that are difficult to intercept only at the end of the process. In addition to the risk of technical nonconformity, these drifts affect production costs, especially when they involve high-value economic baths.
The in-line and clean-room analytical control
CDR GalvanLab® enables rapid monitoring of critical galvanic bath parameters near the production line, reducing the time between sampling, analysis and intervention. Frequent monitoring helps operators maintain stable bath chemistry, optimize precious metal use, and prevent variations that could compromise weldability, conductivity, or deposit quality.
Galvanic Baths
Copper Alkaline Plating
Palladium-Nickel Plating
Palladium-Iron Plating
Nickel Plating
Gold Plating
Pollutants
Process water
Precious metal recovery
Value your time
Discover all the advantages of our analysis system:
FAQ/Frequently Asked Questions About CDR GalvanLab®
A: The system’s reliability is confirmed by studies conducted by universities and specialized institutes. CDR GalvanLab® utilizes the same analytical technology developed and refined by CDR laboratories over more than 20 years of experience. The accuracy and reliability of our analytical methods are widely recognized, so much so that our procedures are used by prestigious multinational corporations for their internal quality control.
A: All CDR analytical procedures are strictly aligned with international reference methods in the field. The data demonstrate an excellent correlation between the results obtained with our system and those obtained using traditional techniques, whether they be classical titrations or advanced instrumental methods such as atomic absorption.
A: Upon startup, the instrument automatically performs a readout cell check and halts the analysis if an error occurs. In addition, CDR provides samples with predefined results—known as Control Solutions—that allow you to regularly verify both the instrument’s performance and the operator’s accuracy. Integration with SAP further supports system status monitoring.
A: No, CDR GalvanLab® does not require periodic maintenance or cleaning.
This is made possible by optical technology based on LED emitters, which do not require calibration or replacement, unlike traditional tungsten lamps or other more delicate photometric systems. The system does not drift over time and does not require corrective action.
Its compact design and the absence of delicate moving parts make the instrument rugged and ideal for direct use on the production floor, even in the challenging industrial environments typical of surface treatment and electroplating lines. The system is designed to withstand intensive work cycles, ensuring operational continuity without ever having to interrupt operations for scheduled maintenance.
A: Because CDR GalvanLab® analyzers are pre-calibrated at the factory along with their reagents, with calibration data built into the instrument and each batch of reagents aligned with previous batches. An automatic check at startup verifies performance, eliminating the need for periodic calibration by the user; however, if necessary, fine-tuning can still be performed to align with alternative methods or existing data sets. For a more detailed explanation of how calibration is designed and managed, click here to read the full article.
A: No qualified technicians are needed: the system is intuitive and accessible to anyone.
A: CDR GalvanLab® uses minimal amounts of reagents, significantly reducing risks to the operator compared to traditional methods. Furthermore, the use of microanalysis contributes to sustainability by reducing reagent consumption, waste generation, and emissions, while ensuring safe and efficient quality control in electroplating processes.
A: The cost per analysis is very competitive thanks to the shift to a micro-volume analytical approach. Compared to traditional methods, CDR procedures use minimal volumes of reagents and samples: this ensures a drastic reduction in the costs of purchasing and disposing of chemical solvents, proving particularly advantageous and sustainable for the analysis of precious metal baths.
This reduction in consumable costs is complemented by the instrument’s operational advantages: faster turnaround times and no maintenance or calibration costs whatsoever, thanks to the long-term reliability of LED optical technology.
